 Step 1:Made from PVC, Craft Foam, Duct Tape, Fabric and Cardboard – you can have your own budget Darth Vader for under $40 (minus the helmet). David Prowse (Actor who played Darth Vader) was an ominous character standing at 6’7” and a bodybuilder by trade. After sketching some measurements, a PVC skeleton was constructed with those proportions. The arms are left short to provide a postured “fists on hips” stance so that hands wouldn’t have to be constructed. |  Step 2:Using scrap cardboard from an IKEA furniture box, discs for the arms and a shell for the body frame was cemented together using hot glue. Make sure to check your measurements and keep things proportional. |  |
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